Code: A-32 Subject: RELIABILITY AND QUALITY CONTROL

Time: 3 Hours Max. Marks: 100

 

NOTE: There are 11 Questions in all.

 

      Question 1 is compulsory and carries 16 marks. Answer to Q. 1. must be written in the space provided for it in the answer book supplied and nowhere else.

      Answer any THREE Questions each from Part I and Part II. Each of these questions carries 14 marks.

      Any required data not explicitly given, may be suitably assumed and stated.

 

Q1. Choose the correct or best alternative in the following: (2x8)

 

a. A system consists of two units in series with hazard rates . The hazard rate of the system is:

 

(A) . (B) .

(C) . (D) .

b. If the ratio of MTTR to MTBF is r, the inherent availability of the equipment is equal to:

 

(A) (B)

(C) (D)

c. Which of the following statement is not correct for the electronic components

 

(A)   Reliability data is well documented.

(B)   Life testing is possible.

(C)   Mode of failure is complex.

(D)  Constant hazard rate normally applies for longer duration.

 

d. The reliability of a system consisting of two parts with respective reliabilities of 0.7 and 0.8 and connected in parallel, is

(A) 0.44 (B) 0.56

(C) 0.66 (D) 0.94

 


 

 

e. The upper trial control limits of the control chart for fraction defective is:

 

(A) (B) .

(C) (D)

 

f. If the standard deviations of two mating parts are 0.03 mm and 0.04 mm respectively, then the standard deviation of the clearance of the mating parts will be

 

(A) 0.01 mm (B) 0.265 mm

(C) 0.05 mm (D) 0.07 mm

 

 

g.       In a double sampling plan N=1000, the maximum number of defectives that will permit the acceptance of the lot on the basis of the two samples combined is

 

(A) 1 (B) 2

(C) 3 (D) 4

h. The probability of accepting product of some stated quality level is referred to as

(A)   Producers risk. (B) Consumers risk.

(C) AQL. (D) Acceptance number

PART I

Answer any THREE Questions. Each question carries 14 marks.

 

Q.2 a. Explain the hazard models used in reliability theory. (7)

 

b. Define the terms reliability, availability and maintainability. (7)

Q.3 a. Explain Weibull distribution and its applications in reliability analysis. (7)

b.      A system consists of two identical independent units each with a constant failure rate and mission time t=24 h. Compare the reliability of the system if they are placed in

(i) a series configuration (ii) a parallel configuration and (iii) a standby

configuration with perfect switching. (7)

 

Q.4 a. Discuss the problems of data collection for reliability design. (7)

 

b. How many components should be used in an active redundancy design to achieve a reliability of 0.999, such that for successful system operation a minimum of two components is required. Assume mission time = 720 h for a set of components that are identical and a failure rate of 0.00015/h. (7)

 

Q.5 a. Define the term availability and maintainability. On what factors do these depend? (7)

b A system requires a reliability of 0.9 for ten hours of operation. There are four units connected in series with unit failure rates 0.002, 0.003, 0.004 and 0.007 per hour. Allocate reliabilities to the four units. (7)

 

Q.6 a. Discuss the inherent value of reliability in electronic and telecommunication systems. (7)

 

b. Explain Markov methods for system structures. (7)

PART II

Answer any THREE Questions. Each question carries 14 marks.

 

Q.7 a. Discuss the development of quality planning function. (7)

b.        The number of defects found in 25 pieces of woollen goods are as follows:

3, 3, 6, 3, 0, 1, 3, 5, 7, 8, 4, 10, 5, 5, 5, 4, 3, 4, 5,1, 1, 0, 1, 1, 4

Compute trial control limits. What value of standard number of defects would you suggest for the period that follows. (7)

Q.8 a. Explain the following:

(i) O.C. curve of an ideal sampling plan. (4)

(ii) Conflicting interests of consumer and producer in the selection of sampling

plans. (3)

 

b. A single sampling plan has N = 50, n =10 and c = 1. Using hyper-geometric probabilities compute the probability of acceptance of a lot with 2% defective. (7)

Q.9 a. Discuss the motivation and coordination for quality. (7)

 

b. Give the concept of quality circles. (7)

Q.10 a. Discuss the economical consideration in a test plan selection for reliability and quality control. (7)

 

b. Describe in brief a sequential acceptance test. (7)

 

Q.11 Write short note on any TWO of the following:

 

(i)                  Quality rating.

(ii)                Analysis of variance.

(iii)               Design of experiments. (7 x 2 = 14)

 

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